Representative Case Study 01 — Power Generation / Cement / Marine

Hydrodynamic Cavitation-Based Heavy Fuel Oil Nano-Emulsification System

Optimizing heavy fuel combustion with a controlled water-in-fuel nano-emulsion.

Challenge

Because of their high viscosity, unfavorable spray characteristics and the difficulty of achieving uniform mixing, heavy fuels can create challenges for combustion.

In some industrial applications the objective is to examine whether a controlled water-in-fuel emulsion system can improve mixing and combustion conditions, and ultimately to evaluate its effect on fuel consumption and emissions.

Solution

An Integrated System

  • Fuel Conditioning
  • Water Treatment
  • Controlled Water Dosing
  • Hydrodynamic Cavitation Reactor
  • Emulsion Formation
  • Inline Monitoring
  • Fuel Delivery
  • Burner Interface
  • Bypass System
  • SCADA Monitoring

Process Concept

01Fuel Storage02Fuel Heating03Filtration04Water Treatment05Controlled Dosing06Hydrodynamic Cavitation07Nano/Micro-Emulsion Conditioning08Quality Monitoring09Burner

Process Control

Monitored Parameters

Fuel FlowWater FlowTemperaturePressureDifferential PressureFuel/Water RatioEmulsion StabilityDroplet SizeBurner LoadStack Emissions

Project Objective

Technical Evaluation Of

  • Improved atomization
  • Improved mixing
  • Control of combustion conditions
  • Reduced specific fuel consumption — if demonstrated in testing
  • Reduction of certain pollutants — if confirmed by testing and M&V

Measurement & Verification

Any savings claim must be confirmed by:

BaselineControlled TrialNormalized Operating ConditionsFuel MeasurementEmission MeasurementStatistical Analysis

Result

This is a representative case study / project profile describing engineering scope and methodology. Results are published only after real implementation and verified measurement and verification (M&V) data.

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